俄氣煉油廠引進(jìn)數(shù)字化生產(chǎn)質(zhì)量控制技術(shù)

俄羅斯天然氣工業(yè)股份公司Neft Omsk煉油廠的生產(chǎn)控制系統(tǒng)正在進(jìn)行現(xiàn)代化改造。這種重組主要影響其在線分析系統(tǒng)，它控制整個(gè)生產(chǎn)鏈條——從原料到成品。

系統(tǒng)的數(shù)字電路連續(xù)監(jiān)控控制設(shè)備的運(yùn)行，一旦有任何偏差，立即報(bào)告任何差異。Omsk煉油廠的所有設(shè)備預(yù)計(jì)將在2021年前，連接到這個(gè)自動(dòng)化在線質(zhì)量分析數(shù)據(jù)驗(yàn)證系統(tǒng)。

監(jiān)控生產(chǎn)產(chǎn)品的質(zhì)量和生產(chǎn)效率，是Omsk煉油廠全面開(kāi)發(fā)計(jì)劃的一項(xiàng)主要內(nèi)容，該計(jì)劃自2008年起由俄羅斯天然氣工業(yè)股份公司(Gazprom Neft)實(shí)施。

目前，Omsk煉油廠運(yùn)行著250多臺(tái)在線質(zhì)量分析儀，實(shí)時(shí)監(jiān)控關(guān)鍵的石油產(chǎn)品指標(biāo)，這些指標(biāo)的準(zhǔn)確性通過(guò)專家的定期檢查得到確認(rèn)。新系統(tǒng)將自動(dòng)監(jiān)控一系列分析器的穩(wěn)定性，減輕人員的工作量。

數(shù)字化模型意味著該系統(tǒng)將能夠在運(yùn)行過(guò)程中識(shí)別可能出現(xiàn)的偏差，并為服務(wù)和維護(hù)提供建議，從而提高Omsk煉油廠的質(zhì)量控制過(guò)程的效率。

Omsk煉油廠正在繼續(xù)全面的數(shù)字化轉(zhuǎn)型，其中包括對(duì)工廠產(chǎn)品質(zhì)量控制系統(tǒng)的持續(xù)改進(jìn)和微調(diào)。Omsk煉油廠的在線質(zhì)量分析儀提供的數(shù)據(jù)自動(dòng)驗(yàn)證，以及其他高科技解決方案，將改善煉油行業(yè)的關(guān)鍵性能指標(biāo)(kpi)，使之與全球行業(yè)領(lǐng)先者相匹配。俄氣 Neft Omsk精煉廠總經(jīng)理Oleg Belyavsky Gen說(shuō)。

趙斌 摘譯自 Neftegaz.RU

原文如下：

Digital production-quality control technologies introduced at Gazprom Neft’s Omsk Refinery

The production control system at the Gazprom Neft Omsk Oil Refinery is being modernised. This reorganisation mainly affects the in-line analysis system, which controls the entire production chain — from feedstocks to finished products.

The system’s digital circuit monitors the operation of control devices continuously and, in the event of any deviation from norm, reports any disparities instantly. All facilities at the Omsk Refinery are expected to be connected to this automated in-line quality-analysis data-verification system by 2021.

Monitoring the quality of products manufactured, and the efficiency of how they are produced, is a major element in the Omsk Refinery’s full-scale development programme, being pursued by Gazprom Neft since 2008.

More than 250 in-line quality analysers are currently in operation at the Omsk Refinery, monitoring key oil-product metrics, in real time - the accuracy of these being confirmed through regular inspections by specialists. The new system will monitor the stability of a whole range of analysers, automatically, lightening workloads on personnel.

A digital model means the system will be able to identify potential deviations from norm while operations are ongoing, and generate recommendations for servicing and maintenance - allowing the Omsk Refinery to improve the efficiency of quality-control processes.

“The Omsk Refinery is continuing its path of full-scale digital transformation, part of which involves ongoing improvements to and fine-tuning of the plant’s product-quality control system. Automatic verification of data from in-line quality analysers, alongside other high-tech solutions at the Omsk Refinery, will deliver improvements in key performance indicators (KPIs) in oil refining to match those of global industry leaders.”, said Oleg Belyavsky Director Gen., Gazprom Neft Omsk Refinery.